Discover how we've transformed operations across various industries.

Explore real-world success stories where our innovative solutions have optimized efficiency, enhanced automation, and driven industry growth.

Case Studies

Master Problem-Solvers in Industrial Software & Automation Engineering We will guide and coach you to great solutions that work.

Warehouse Control System

Our client, an ASRS crane system integrator, sought to optimize operations for an aluminum roll storage and shipping facility. They lacked a Warehouse Control System (WCS) to manage the 3-crane system and integrate with ERP’s for order fulfillment ……

Manufacturing Optimization

A manufacturer specializing in heavy-duty cement floor tiles for data centers, sought to retrofit an existing production line. The line featured an Allen Bradley PLC and HMI, two FANUC R-2000 robots, and a Keyence vision system ……

Assembly, Tester, and OEE

A local furniture manufacturer, sought to transform their decades-old manual product assembly process. Their complex product, comprised of five tight tolerance electrical components, went through multiple stages including plastic welding, quality inspection, electrical testing, printing, labeling, and boxing ……

Electrical Tester UL962A

A leading electrical appliance manufacturer, faced the challenge of aging test equipment for critical UL962A compliance. Their legacy system, built in the 1970s, lacked modern features and was becoming increasingly expensive to maintain. Worse, it provided no information about the testing process and testing results ……

ERP Integrations

Automated order creation and product configuration , Streamlined shipping information management, Enhanced package sorting for faster fulfillment, Improved inventory tracking and storage optimization ……

Vehicle Chassis Dynomometer

A leading integrator of vehicle chassis dynamometers, sought to modernize their highly successful control system, originally designed in the 1990s. This system, vital for tier 1 automotive testers, manufacturers ……

Prototype Product Development

Rugged Solutions excels in developing innovative prototype solutions. We bring ideas to life with a focus on accuracy, cost-effectiveness and ……

Medical and Aerospace

Rugged Solutions partners with clients in the demanding aerospace and medical industries, delivering innovative, high-performance solutions ……

Master Problem-Solvers in Industrial Software & Automation Engineering We will guide and coach you to great solutions that work.

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Experience / Past Successes